Silicon Carbide Polishing Wheels | CRATEX Abrasives
This article is part of Metal Polishing (Introduction) series.
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When it comes specifically to CRATEX abrasives, they are made of pure silicon carbide grains that are bonded with special premium grade oil-resistant chemical rubber. Such an abrasive can be used on varied ferrous and non-ferrous alloys and many non-metallics, such as glass, plastic, porcelain and gemstones.
If we were to compare prices, rubber-bonded silicon carbide is more expensive than other abrasives. However, it possesses such a high level of purity that it surpasses other abrasives in performance with ease. For example, although aluminum oxide might be less expensive, you’ll end up using it more as it wears off quicker than the silicon carbide.
Besides, why would you settle for low-quality polishing wheels from hardware megastores? CRATEX delivers professional grade abrasives that are built to last and are designed to give you results that you were looking for and that you’ll be proud of. Whether you need small mounted polishing bits for your Dremel tool or large polishing wheels for bench grinders, we offer premium quality at prices that you can actually afford.
Precisely thanks to their durability, quality and performance, CRATEX wheels are used by modern lapidary , gunsmiths , knifemakers , jewelry makers , ortho lab technicians , deburring companies that specialize in aerospace and military and many other craftsmen. Typical general applications include light grinding, deburring, sanding, smoothing, cleaning and polishing. More specific applications include: smoothing and polishing molds, dies and other production tools, breaking edges, radiusing and polishing out high spots, cleaning and polishing, contact points, jacks and electrodes, polishing engine ports, shafts, turbine blades, smoothing, glass edges and jewelry finishing.
The grit texture you’ll use will depend on the workpiece material and the surface condition. CRATEX shapes and sizes are divided into four standard grit textures easily recognized by different colors.
- Green polishing wheels have the Coarse grit texture and the label C. Great for removing surface starches and material removal. Get higher polish using the wheels in colors below;
- Reddish polishing wheels have the Fine grit texture and the label F. Get fine shine in a second!
- Dark brown polishing wheels have the Medium grit texture and the label M. Use for pre-polish.
- Grey green polishing wheels have the Extra Fine grit texture and the label XF. Use for Ultra-shine finish.
1. Small Polishing Wheel
CRATEX small silicon carbide polishing wheels up to up to 1″ are perfect for delicate and precision work operations as they provide high-level of control. Tapered edge wheels are especially versatile and ideal for cleaning and polishing decorative and complex designs. Straight edge wheels provide absolute control of metal removal and ideal for work on sensitive scientific devices, light castings, aerospace components, dies and molds, instruments, electronic parts and jewelry.
CRATEX small rubber wheels can be mounted on conventional portable motor tools such as Dremel rotary hand tool and used fine and precision smoothing and polishing operations.
Recommended: In case you would like to try our products out, check out the Small Wheel Mini Kit No. 107. It’s a small kit of a total of 10 small wheels in medium, fine and extra fine grits, and 2 mandrels. And since we really want you to have the chance to fall in love with our products, the price is only $36.58 with shipping and handling included!
And in case you want to get yourself a more serious small wheel kit, we recommend . The kit contains a total of 44 wheels (both straight and tapered edge) and 2 wheel mandrels.
2. Large Polishing Wheel for Bench Grinder
Besides the small abrasive polishing wheels and bits, CRATEX also offers large rubberized silicon carbide wheels for bench grinders and mini bench grinders. Diameters range from 1 1/2" to 6", with 6-inch polishing wheel being the product sold the most often for bench grinder polishing operations.
These tools are perfect for various deburring, smoothing and polishing operations, such as cleaning before welding and soldering, smoothing glass edges, smoothing and polishing castings and punched or sheared pieces, polishing bearing surfaces and raceways, polishing welded seams after rough grinding, removing scratches, corrosion, rust and heat marks. To obtain expected results apply light work pressure and never exceed maximum speed. For best results use 30%-80% of maximum speed.
Recommended: To keep your bench grinder wheel in tip-top shape, remember to order your rubber dressing stick along with your polishing wheels. You can choose between rubber oblong and and square dressing sticks .
3. Silicon Carbide Polishing Points & Cones
Why use points and cones instead of wheels? Sometimes it is hard to polish small areas or curved surfaces using just polishing wheels. You need to use mounted points and cones around cylindrical and inner parts and tight areas.
Simply sharpen a point or a cone and mount it on your hand tool in the same manner as you would a mini rubber silicone polishing wheel and start making magic. They are designed for mechanical and manual operations. Same as for small wheels - you will need mandrels to attach points and cones to your tool as well.
Polishing rubber points are made in cylinder, bullet and tapered shapes and are used mostly for polishing molds, dies, light castings and patters, for cleaning contact points and solder spots and for relieving stress.
Polishing rubber cones are perfect for various difficult deburring, smoothing and polishing operations and are easily contoured and adjusted for specific uses with conventional CRATEX dressing sticks. Their typical usage includes polishing molds, dies, castings, turbine blades, shafts, stainless steel tanks, etc.
4. Polishing Sticks
Silicon carbide rubber-bonded CRATEX blocks and sticks are excellent hand tools for deburring, polishing and cleaning metal surfaces, smoothing away high spots, removing rust, heat marks and tarnish.
They are designed for either manual or mechanical operations, as they can be mounted in chucks, holding fixtures or cradles. Perfect for polishing shafts, rotating cylindrical parts, cleaning calibrations and reference points.